The diameter variety of FRP pipes winding equipment HBYX can design and manufacture is: DN15mm-DN4000mm.
Make an case in point with the pipe winding equipment which can create optimum diameter 2500mm:
QFW-2500VI FRP Pipe Creation Line
FW-2500VI Laptop handle Winding Device is adopted advanced wet continual fiber winding method, it is a new product created in China, and its purpose residence has been improved and developed for several moments. The machine has quite realistic composition, imaginative design and style, and it operates effortlessly, the interface among operator and equipment is reasonable.
two. The principal parameters
two.1 The total electrical power: 85kw
two.two The greatest diameter can be made: DN200-2500mm
2.three The powerful size of the pipe:12m
two.four The productiveness:1000kg/h
two.five The baking board’s temperature of curing station:one hundred and five-160 degree centigrade
two.6 The maxi pace of conveying roving: 100m/min
two.seven The width of the roving sheet:200mm
two.eight The winding angle: 30°-90°
2.nine The maxi speed of operate: 90m/min
2.10 The maxi mould-unloading drive:83t
2.11 The rated drawing force of the capstan:5t
2.12 The rated strain of the hydraulic technique:16MPa
Note: if provides the infrared ray baking boards, the overall power: 135KW
3. The major qualities of the tools
3.1 The advanced configuration: We created the add-ons and the program by ourselves and committed to have the exceptional configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial manage pc is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, stability, and precision of the even though machine functioning. The menu is shown in Chinese and English, the interface amongst the operator and the machine is sensible, it is effortless to function and the working problem can be adjusted freely via the rotary knob on the panel board.
three.two It has been adopted the most current version winding software program produced by ourselves. And the roving arrangement is regular, enclosure is complete, the situation of the trolley is exact. The wound end result ought to be standard rhombuses checked by one particular piece of roving. The parameter this kind of as the width of roving sheet, the winding duration and the winding diameter are all not constrained in the application.
3.3 The features of the controlling method incorporate hand management, semi computerized, automatic, crisis brake, limit swap security and stepless pace regulation. It should not influence the linearity when the purpose of stepless velocity regulation has been began.
3.4 The winding resin and introducing mortar supplementary resin are conveyed into the mixer by the normal volume pump, following the curing agent passed the stream meter, atomized by the pressure air, and then blended with the resin in the mixer. Be flowed out together from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin independently. This kind of normal volume pump has some benefits, such as massive adjustment variety of quantity of movement, to work simply and reduced stoppage in comparison with the other kind of mixer.
3.5 The motive power of the winding trolley running is positioned at 1 finish of the mattress physique, the motor drives the reducer and drag the trolley to shift by the chains, and it is established the adjustment unit for the tightness of the chains at the conclude of the body. 3.6 The working energy gadgets of the inner layer making machine and the winding equipment are positioned at one particular conclude of the mattress body. The motor drives the planetary stability wheel reducer, and drags the trolley to run CZPT through the chains. The changing unit of the chain free or quickly has been established at the tail conclude of the mattress human body. Or the working electrical power gadgets are positioned at one particular facet of the trolley, the motor push the reducer and drag the trolley to run by rack and equipment wheel transmission program.
three.7 The trolley of the interior layer making equipment matches the hydraulic lifting platform to fulfill the various diameter of the pipes.
three.eight The resin source method of the interior layer producing equipment is exact same to the winding device. The movie clamper and the woven materials clamper are set on the trolley, and their tensile can be altered, they can make the movie and the woven fabrics be wound on the mould steadily.
three.nine The curing station is adopted strength conserving type infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily during the curing. If the indoor temperature is previously mentioned 15ºC in wintertime, the baking board can be electrical power-off to conserve power and can decline the value. The baking board can be divided into two teams, it can use only with one particular group when wind the brief pipe.
three.10 Except the mould-unloading device, the other single models are all set machine stock heads and device tails, used to support and drive the mould.
three.eleven The fixing device is established water-spraying gadget, it can decrease the pollution of the dust in the air, to extend the lifestyle of the grinder.
three.12 The resistance middle in between the pipe and the mould is coincident with the forcing heart of the mould-unloading hydraulic container in the mould-unloading equipment, and they are set.Both of the mould supporting trolley and the pipe supporting trolley are adopted forklift construction for supporting the moulds with different diameter.
For the duration of mould-unloading, the mould-unloading pressure is excellent at the commencing, the drive provided by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading force getting to be tiny, at this moment, the capstan motor has been set on to improve the mould-unloading speed.
four. The elements of FW-2600VI Computer control Pipe Production Line
4.one Internal liner producing machine, its quantity is 1 set
4.one.1 Primary shaft transmission method
four.one.2Transmission method of trolley and running
4.1.3Bed physique (its size is 18meters)
4.one.4CZPT controlling technique
four.1.5The entrance and rear support frames for supporting the mould
4.1.6Resin offer and showering method
4.one.7The hydraulic lifting system
four.one.8Film and mobile materials clamper
four.one.9CZPT pumping station
4.2 Computer management winding machine, its amount is one established
four.two.1 Main shaft transmission technique
4.2.two Winding trolley and transmission system
4.two.3 Including mortar trolley and transmission program
four.two.four Lifting and offer mortar method
4.2.five Mattress human body (its size is 19 meters)
four.2.6 Incorporating mortar trolley and transmission method
four.two.7 The front and rear support frames for supporting the mould
four.2.8 Computer controlling system
4.2.nine The resin source program for winding and for health supplement in introducing mortar
four.2.10 Movie and cellular fabrics clamper
four.2.eleven Sliding gadget
4.three Curing stations, its quantity is 4sets
4.three.1 Primary shaft transmission technique
four.three.two The front and rear assistance frames for supporting the mould
4.three.3 CZPT equipment controlling method
four.three.four Curing framework and infrared ray baking boards
4.4 Repairing machine, its amount is a single established
4.four.one Main shaft transmission technique
four.4.2 The entrance and rear assist frames for supporting the mould
4.four.3 Socket conclude uniform device
4.4.4 Spigot end repairing unit
four.four.five CZPT apparatus managing technique
4.4.six Dust taking away system
four.5 Mould unloading equipment, its quantity is a single set
four.5.two Unloading mould trolley
four.5.three Supporting pipe trolley
four.five.4 Supporting mould trolley
4.five.five Substantial pace dragging mould technique
4.5.6 Unloading mould hydraulic program
4.five.7 Energy Managing box
four.5.eight Xihu (West Lake) Dis. monitor
4.five.nine Sliding unit
four.5.10 Pulling cable bracket
4.six Resin combine station, its amount is 1 established
4.6.one Underground storage tank
4.six.2 Mix tank
4.6.3 Resin conveying program
4.6.four CZPT contribution box
five. Important factors
five.one PC CZPT computer: made in ZheJiang , china
five.2 The spindle transducer: produced in Simons, Germany
5.3 The servo motor and the driver of the trolley: created in Panasonic, Japan
5.4 The photoelectric encoder: created in OMRON, Japan
5.5 World harmony reducer: made in Xihu (West Lake) Dis.i Team, ZheJiang , China
5.six The electrical factors: made in Delixi Team, China
6. The improved technical service
6.1 Give the specialized supplies for producing the products (the instruction for operating the equipment, the electrical chart, the basis chart of the tools).
six.two Supply the layout standard and layout application for the FRP pipes, and continue the instruction for the pipe approach layout.
six.three Offer the FRP substance makers and proceed with the training for the winding technologies.
6.four Offer the varieties for the laboratory examination, and the testing for the tools, and proceed the training for the testing engineering.