bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-class drive technology with especially high power densities and absolutely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, ideal for any electric motor desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also basically possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is usually cheaper to produce. However, since only small profile coverage could be realized with gearwheels with straight or helical teeth, this bevel gearbox operates quietly and has much less transmittable torque than other bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of just one 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance, but are already more expensive to produce than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one side due to the intersecting axes. Particularly when it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the support life of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower Bevel Planetary Gearbox efficiency level than planetary gearbox
Noisier
Reduce torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum style feature and most advanced technology of improving the geometrical precision of the gear teeth profile with the group of experienced professionals. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Equipment to which are established 3 Planet mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result speed is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft preserving the same direction of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from excellent quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance performance and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to become noticed. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for all applications and several options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and even running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one gradual helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of the compact gear units is based upon specific analyses using FEM methods, which means functionality, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures ideal adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery instances for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional elements available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider who items complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy efficiency, low noise, long service lifestyle, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary gear units are offered in high capacity ranges with verified Ever-Power quality. Ready available sizes guarantee not merely a large torque spectrum but also something range that provides you with multiple options. Make the most of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already contains solutions for a huge number of specific requirements that need to be taken into consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Tools, Mining, and Steel industries.