Totally Computerized Carbonated Beverage Filling Processing Line for Soda Beverages Machine
CZPT data
This sequence of gear is used in the production of fuel-made up of beverages, these kinds of as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping three-in-one,This equipment is ideal for all varieties of bottle sorts. It adopts suspension air conveyor. When adjust the bottle,It only wants to alter the conveying width, which is a lot more effective and labor-preserving. This machine adopts isobaric filling sort, which is more quickly and much more secure. The equipment adopts advanced PLC programming control method, and the electrical factors adopt internationally renowned manufacturers. The design and style of the total machine is scientific and sensible, with higher output and reduced failure rate.
| Undertaking identify | Complete remedy of carbonated drink generation line, including: – Drinking water treatment method – Carbonated consume processing line – Carbonated consume filling program – Bottled drink packing program – PET bottle blow molding system – CZPT method – CZPT areas – Installation equipment |
| Water resource | Clean drinking water (nicely water, river drinking water, snow drinking water and many others.) |
| Device format | Freely design |
| Production potential | a thousand-24000BPH |
| Bottle variety | 330ml-2000ml |
| Bottle form | Freely made |
| Cap sort | CZPT screw cap |
| Filling liquid | Water, juice, non-carbonated consume and so forth |
| Filling force | Counter pressure strain |
| Filling temperature | Low temperature |
| Labeling manner | Sleeve labeling machine |
| Heating manner | Steam warmth and shrinking |
| Packing variety | Shrink wrapping |
| Shrinking method | CZPT heating |
| Shrinking structure | CZPTize |
| Voltage | CZPTize |
| CO2 | Geared up by client in local |
Doing work theory
When bottles are sent to the machine by conveyor repeatedly, they first of all are deliveried to the receiving wheel
by air-slide conveyor and then to washing part.
The bottle clamps keep the bottles and trun more than 180°C to clean, then return back to their original placement following
adequate washing and drying. The bottles are despatched to the middle thumb wheel 1 and to the filling portion to be stuffed,
then moved by center thumb wheel 2 and attain to capping part to be capped, at the exact same time, cap trimmer
sends caps to the leading of the bottles and capper screws caps.
Bottles are despatched to the conveyor chain by the out stirring wheel to following doing work situation.
Attributes
1) Monoblock structure, the bottle goes through rinsing, filling and capping with tiny abrasion, and the transferring is steady, bottle modifying is less difficult.
2) Specially designed stainless steel bottle clamp dose not get in touch with the thread elements of the bottle neck, steering clear of the 2nd contamination.
three) Substantial pace and big circulation filling valve assures the substantial filling velocity and precise fluid degree.
four) Areas make contact with with the liquid are all of exceptional stainless metal or food level plastic.The electric powered method is of intercontinental model and achieves the countrywide meals sanitary normal.
five) The bottle-out starwheel is of screwdown form.When bottle measurement is altered, there is no require to change the transferring chain’s peak.
CZPT Specifications
| Total resolution of carbonated drink creation line 2000BPH – 24000BPH | PH≥4.six Carbonated consume |
|||
| Mineral | Condition | Filling volume | Filling amount (mm) | Neck sort |
| PET bottle | Round or square bottle | a hundred-2000ml | Length from bottle neck | Basing on the genuine sample |
| Bottle kind | Diameter ≤ 105mm top ≤ 335mm | |||
| Changeovers will be essential if obtaining different bottle Relating to the bottle in sq. condition, the bottle separating technique will be needed |
||||
| Labeling method | Packing method | Palletizing system | ||
| Deal | Format | |||
| Scorching glue OPP PVC shrink label Entire label / Fifty percent label Manual variety / Auto type |
Handbook Movie shrinker Wrap around Packer Robert packing Device |
1*2 2*three three*4 four*6 3*5 |
Manual Reduced situation gantry Palletizer Robert Palletizer Substantial position gantry Palletizer Single arm palletizer Handbook palletizer |
|
| Operating environment | Temperature: 10-40 levels Celsius Humidity: No dew | |||
| Electricity offer | 380V 3phase 50HZ / CZPTize | |||
| Design | DCGF14-12-5 | DCGF18-eighteen-six | DCGF24-24-8 | DCGF32-32-ten | DCGF40-forty-12 |
| Capability (500ml/bottle/h) | one thousand-3000 | 3000-6000 | 6000-8000 | 8000-ten thousand | ten thousand-15000 |
| Filling precision | ≤+5mm(liquid stage) | ||||
| Filling force(Mpa) | ≤0.four | ||||
| Filling temperature(ºC) | -5 | ||||
| Total power | four.5 | 5 | 6 | 8 | 9.5 |
| Weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| Total dimensions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
| Item | Components Identify | Brand name | Model | |
| one | PLC | SIEMENS | Germany | |
| two | Inverter | |||
| three | Touch Display screen | |||
| 4 | Switch | |||
| five | Contactor | |||
| six | Relayer | |||
| 7 | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Generate motor | FEITUO | Swiss | |
| nine | Reducer | CNP | China | |
| ten | H2o Pump | SKF | China | |
| eleven | Major CZPT | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| thirteen | Air element | ABB | ZheJiang |
In depth photographs
Washing component
Carbonated drinks filling equipment is rotary washing device, which mainly use for beverage these kinds of as carbonate
d consume, new bottle enter the products by star wheel, by way of clip and overturn mechanism make bottle down,
right after washing, it overturn bottle up instantly, then express to the filling portion by star steel, the major substance a
nd washing clip is stainless steel.
Filling part
The filling portion is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling place through the bottle shifting wheel. In the imply time, the bottle clamping plate of the filling device will
clamp the bottle and go up to seal the bottle, filling valve will open up, ship the liquid into the bottle. When the
liquid amount of the bottle reaches the trachea of the filling valve, the filling will stop.
Capping portion
The capping component is made up of screw heads, capping transmission part, a sorting portion and an beneath cover tube pa
rts. The bottle which has finished filling will enter the capping situation through the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Complete Generation Line
1, Water remedy program: RO purified gear, UF purified equipment, Sand filter, Carbon filter, Drinking water softner, Drinking water storage tanks.
two, Beverage processing method: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing equipment, Homogenizer, Beverage consume pumps, CIP cleaning technique
three, CO2 mixer
Carbonated beverage mixing machine construction realistic, the combine precision is large, COtwo mixes entirely, has two occasions of cooling, two carbonation deserves. Primarily is suitable for varieties of carbonic acid drink’s mix processing, also might use in the paste drink, the fermentation consume and so on other comfortable drinks’ combine processing.
4, Pasteurizer: Bottle inverse equipment, Bottled juice sterilizing tunnel
five, Last packing system: Shrink wrapping equipment
6, PET bottle blowing system: Automatic PET bottle blowing equipment, Preform unscrambler and elevator, Auxiliary machines
Our Service
The sample services
1. we can send out you the video clip of the working machine.
2. you are often welcome to occur to go to our manufacturing unit, and you may see the operation of the equipment here . We will make the arrangement to decide you up when you occur .
three. If we get the permission of the consumer who has brought the machines from us ,we can inform you their get in touch with information, you can go to check out their factory.
CZPTized support
1. we can design the machines according your demands(material ,electrical power,filling type,the sorts of the bottles, and so on).
2. at the exact same time we will give you our skilled recommendation.
Soon after-revenue support
1. we will offer the bill of load on time to make positive you can get the equipment rapidly.
two. when you end the Preparation conditions ,our engineer will go to your manufacturing facility for the installation, screening and also coaching.
3. we provide one year guarantee with spare components free of charge.
