Many of our projects are unique within the sector and represent some of the most challenging sizes and geometries of gears produced today. We maintain a wide range of rare gear shaping devices as well as advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the main of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no additional manufacturers can produce. The part shown here is a helical equipment rack that can be used on a Maag gear manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is essential to the procedure of their machine and had previously been struggling to find someone with the capability to slice the required size of helical rack. Many times gear rack for Woodworking Industry customers e mail us because OEM parts are no longer available or are cost prohibitive. Often, clients have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can produce. The part shown here is a helical gear rack that is used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the considerable know-how of our skilled experts in both device and machine engineering, our clients benefit from a unique synergy effect leading to an increased service lifestyle of both machine and tools, along with an optimal formed component quality. We try to surpass your targets and ensure your success with our quality.
For years, a machine tool builder had manufactured their personal precision gear racks to achieve ultra-precise positioning on their machines. They also needed this because their vital customers demanded that their machines maintain accurate positioning without any error compensation on the axis.
To save costs, they wanted to look for a gear rack supplier who could obtain the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which got a complete pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The actual pitch deviation was measured at 20º C and marked on each rack.