Our worm gear reducers offer an option of a good or hollow result shaft and show an adjustable mounting position. Both the SW-1 and the SW-5, nevertheless, can endure shock loading better than other decrease gearbox styles, making them ideal for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Gear Rate Reducers is rated 5.0 out of 5 by 1.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Models for 56C and 145TC Motors
Our standard 700 Series – the heart of EP Gear’s worm reduction gearbox swiftness reducer product line – has been serving industry reliably for over 40 years. Its confirmed modular style has set the market standard for overall performance and is the most imitated item in today’s worm gear quickness reducer marketplace. But why accept a knock-off when you can have the initial – from EP Gear.
Specifications
11 basic solitary reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility permits installation in practically any position.
Housings are straddle-milled, top and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, and also greater precision during worm and gear alignment.
EP Gear’s 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings can be found in our eCatalog.
GEARBOX REDUCERS
Correct angle gearboxes (worm and planetary) are rugged and built for 90° turns. Inline reducers (parallel shaft and planetary) are a perfect match for motors with high input speeds, or when gearmotor effectiveness is important. Get in touch with our technical sales personnel for help identifying which gearbox solution is most beneficial for you.
RIGHT ANGLE REDUCERS
WORM GEAR REDUCER
EP’s worm gear reducers were created with a hollow bore and allow for a corner switch with optional dual result. The reducers come in 12 ratios ranging from 5:1 to 100:1, with non-back-drivable ratios 30:1 and higher. Our right angle gearboxes were created with five mounting choices providing versatility when incorporating the reducer into item.
RIGHT ANGLE BEVEL GEARBOX
bevel-right-angle-gearbox
The proper angle bevel gearbox combines the features of our right angle worm and planetary inline reducers. With a solid and efficient right angle configuration, our correct angle planetary gearboxes offer a robust solution. The proper angle bevel gearbox will come in 18 ratios which range from 5:1 to 1000:1, in fact it is back-drivable at all ratios.
INLINE REDUCERS
I-SERIES PLANETARY GEARBOX
i-series-planetary-gearbox
Our I-Series small planetary gearbox configurations supply the smallest footprint and quietest operation of our quickness reducers. These gearboxes are created to manage varying loads with little backlash. With body sizes 52cm, 62cm, and 81cm, 12 ratios which range from 5:1 to 308:1, we’ve a solution to fit your needs. Our 52 frame size can be available with plastic-type material gears for noise-delicate applications.
INLINE PLANETARY GEARBOX
inline-planetary-gearbox
Our inline planetary gearbox configurations provide the highest performance and best output torque of all our swiftness reducers. These gearboxes are made to deal with varying loads with little backlash. Planetary equipment reducers operate more quietly than parallel shaft reducers. With 18 ratio options which range from 5:1 to 1000:1, we’ve a solution to suit your needs.
PARALLEL SHAFT GEARBOX
parallel-shaft-gearbox
Parallel shaft gearboxes will be the best choice for continuous duty applications. Their equipment cluster design provides an effective method for dissipating warmth. Parallel shaft gearboxes have the shortest amount of our inline equipment reducer options therefore they work well in environments with limited space. Our parallel shaft gear reducers offer an affordable drop-in alternative solution for most small parallel shaft gearmotors.
Wormwheel gearboxes go by several names, including 90-degree gearboxes, right position gearboxes, velocity reducers, worm equipment reducers and worm drive gearboxes. Gear reduction boxes feature a gear arrangement when a gear in the form of a screw, also referred to as a worm, meshes with a worm gear. These gears are usually created from bronze and the worms are metal or stainless steel.
While worm gears are similar to a spur equipment, the worm gearboxes are considerably smaller than other equipment reduction boxes. A primary benefit of worm gear reducers is certainly that they create an output that’s 90° from the insight and can be used to transmit higher torque or decrease rotational speed. Frequently, a worm gearbox has right hand threads; to improve the path of the output, a left-hand thread worm gearbox is necessary.
Worldwide HdRS133-10/1-R Cast Iron Right Angle Worm Gear Reducer 10:1 Ratio
Cast Iron Worm Equipment Reducers can be found in center distances 1.33 – 3.25 inches in ratio’s from 5:1 to 60:1. The units possess a one piece #Fc20 all cast iron housing, NEMA engine quill style input flanges or shaft inputs, come pre-stuffed with synthetic oil and have a 12 months warranty.
Features:
Tapered roller bearings upon the input and output shafts
Embedded double-lip oil seals
Anti-rust primer applied inside and outside of the gearbox
Air dry special dark paint
Product Specifications
OUTPUT SPEED (RPM) 175
OVERHUNG LOAD LBS. 300
EFFICIENCY 86
BRAND EP
MANUFACTURERS PART NUMBER HdRS133-10/1-R
CROSS REFERENCE Boston 713; Grove B213
DESCRIPTION Cast Iron Correct Ange Worm Gear Reducer
BACKLASH (FT.) (ANGULAR Moments) 27
OUTPUT SHAFT THRUST LOAD (Pounds.) 300
MAX INPUT HP 0.77
MAX TORQUE (IN-LBS.) 247
WCD CENTER INCHES 1.33
GEAR RATIO 10:1
Ever-Power EP series triple-reduction worm gear speed reducers can be found in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in pounds. for the 7” CD EP-70 to 582,900 in lbs for the EP-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers are available in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are well suited for water/waste-water apparatus drive applications such as thickeners and clarifiers, which require a vertical down shaft. Other obtainable configurations also make Ever-Power triple decrease reducers perfect for make use of on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or other process or materials handling systems where large torques/sluggish speeds are needed.
These reducers are also obtainable with a helical principal reduction stage and so are termed the HDVM series
Enclosed Gears / Gearboxes
Enclosed gears, also known as gearboxes or swiftness reducers, are open gears within a housing. The casing supports bearings and shafts, holds in lubricants, and protects the parts from surrounding conditions. Gearboxes can be found in an array of load capacities and quickness ratios.
The objective of a gearbox is to increase or reduce speed. As a result, torque output would be the inverse of the function. If the enclosed drive is a velocity reducer, the torque result will increase; if the drive increases speed, the torque output will reduce. Gear drive selection elements include: shaft orientation, rate ratio, design type, character of load, gear ranking, environment, mounting position, operating temperature range, and lubrication.
Basic Types of Gearboxes
Worm Gear Speed Reducers
A single reduction swiftness reducer can achieve up to a 100:1 decrease ratio in a small package. Referred to as right angle drives, these consist of a cylindrical worm with screw threads and a worm. With a single begin worm, the worm gear advances only 1 tooth for every 360-degree switch of the worm. So, whatever the worm’s size, the apparatus ratio may be the ‘size of the worm gear to 1′. Higher reduction ratios could be created through the use of double and triple decrease ratios.
Helical Gear Speed Reducers
Provide high-efficiency speed reduction through 1, 2, 3, or 4 sets of gears. Power can be transmitted from a high-swiftness pinion to a slower-speed gear. Helical gears generally operate with their shafts parallel to one another. The two most common types will be the concentric (input and output shafts are in collection) and parallel shaft (input and output shafts are offset). Single-stage helical gear reducers are typically used for gear ratios up to about 8:1. Where decrease speeds and higher ratios are required, double, triple, and quadruple equipment reduction stages can be used.
Cycloidal Disc Speed Reducers
Different from conventional gearing because they operate without a high swiftness pinion or gear teeth, and the elements operate in compression instead of shear. This is because of the design of the cycloidal discs that roll within a band gear housing, comparable to a planetary design. The primary components will be the eccentric cam, the internally flanged output shaft, the discs, and the ring gear housing.
Three Mounting Options
(L-R) Base Mounted, Shaft-Mounted, Gearmotor
(L-R) Base-Mounted, Shaft-Mounted, Gearmotor
Base-mounted reducers, which have feet for bolting, will be the most common.
Shaft-mounted reducers possess a hollow output shaft that slips over the driven shaft.
A gearmotor combines a specific gearset with a motor. A motorized reducer resembles a gearmotor except that it’s driven by a separate NEMA C-face motor.
Seals and Breathers
Seals are used between the gear housing and insight and output shafts to retain oil and block dirt. The mostly utilized type, the radial lip seal, consists of a steel casing that fits in to the housing bore and an elastomeric sealing lip that presses on the shaft. Labyrinth seals are make use of for high-velocity applications, and contain a housing with some bands that limit leakage. A breather is certainly a plug with a hole that’s mounted in the gear housing allowing airflow and relieve internal pressure.
Lubrication
Enclosed gears are usually lubricated with oil. The most typical types of oil are rust and oxidation inhibiting, intense pressure, compounded, and synthetic. Other types consist of grease and solid film. Grease can be utilized for worm, planetary, cycloidal, and hypoidal reducers. Common distribution strategies are a splash program and a circulating system
Worm Reduction Gearbox App:
Worm drives are a compact means of substantially decreasing rate and increasing torque. Small electric motors are usually high-speed and low-torque; the addition of a worm drive increases the selection of applications that it could be suitable for, specially when the worm drive’s compactness is known as.
Worm drives are used in presses, in rolling mills, in conveying engineering, in mining market machines, and on rudders. Furthermore, milling heads and rotary tables sit using high-precision duplex worm drives with adjustable backlash.